New Aluminum Dynamics Rolling Mill: Innovation in the North American Aluminum Industry

Three new aluminum foil rolling mills are set to enter the U.S. market in the next three years. This capacity expansion could test the resilience of North America’s aluminum scrap supply, according to industry experts.

In addition, the new aluminum plants could add almost 2 million tons of production capacity. Each of these facilities will focus on scrap consumption as part of its raw material mix. Gregory Wittbecker, president of Wittsend Commodity Advisors, warns of the challenges involved:
“Finding enough scrap will be a challenge due to the specific nature of the scrap grades required. Sometimes, even if a mill is willing to pay the price, the preferred grades are simply not available. This is especially true for scrap from used beverage cans, a highly desirable raw material.” In addition, Wittbecker pointed out a critical problem: the shortage of UBC scrap (used beverage cans).

“The mills could add nearly 2 million tons of capacity. UBC scrap could be reduced as mills come online SDI sees no concern about desired supplies, he added. We need some fundamental changes in the way we go out to collect UBC or we’re simply not going to have enough,” added Wittbecker, who reminded that aluminum mills will have to consider alternative sources of scrap and new technologies.

“Aluminum mills will need to consider alternative sources of scrap and adopt innovative technologies to ensure a sustainable supply. The industry is at a turning point, and collaboration between manufacturers, recyclers and regulators will be essential to overcome these challenges.” he added.

Aluminum Dynamics’ new rolling mill is a significant breakthrough in aluminum sheet production. This state-of-the-art facility combines cutting-edge technology with operational efficiency to transform aluminum ingots into high-quality products.

The Aluminum Dynamics rolling mill offers high precision control over the thickness of the sheets. This ensures that the final products meet the specifications required by the automotive, railway and appliance industries.

It also stands out for its ductility and strength: Thanks to its process technology and water cooling, the sheets produced in this mill exhibit an optimum combination of ductility and strength. This is essential for applications requiring flexibility and durability.

Another key issue is energy efficiency: The mill’s power system is designed by TMEIC, using motors with adjustable speed and AC power. This not only reduces energy consumption, but also improves process stability.

Aluminum Dynamics’ new rolling mill has the potential to revolutionize the aluminum industry. Its ability to produce high quality sheet efficiently and accurately will benefit manufacturers, suppliers and consumers. In addition, its compact design allows it to be installed in small spaces, making it a versatile option for a variety of applications.

Steel Dynamics is one of the largest domestic steel producers and metal recyclers in America.

North, based on estimated annual steelmaking and metal recycling capacities. The company has facilities located throughout the United States and Mexico.
The Mississippi rolling mill is currently expected to begin operations in the first quarter of 2025, while the Mexico slab casting plant is expected to begin operations in 2024 and the Arizona slab casting facility in late 2025.